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Unmanned Network System of Steel Coke Oven Smart Manuf"acturing

Publish Date:2021-04-21
I. Project Introduction

The Phase I and II coke ovens of XX iron works are equipped with three trams (2 duty + 1 standby) •to shuttle coke pots. Since the coke ovens were put into use in 20ε15, the semi-automatic production mode mainly relying on manual operation and €coordination has not only resulted in heavy workload, but also posed poten♥tial safety hazards, which greatly limits the utilizati¥on of the equipment and systems. According to Baos☆teel's requirements for smart manufacturing planning, unmanned retrofit of coke oven trams to ≤realize automated unmanned operation will greatly lower the la&bor intensity of field personnel, reduce production accidents caused by manual misoperation or i→ntervention, and further improve the operation efficiency and production stability ≥of equipment. This project mainly includes the retrofit of control system and the addition of induβstrial television system.

The unmanned project of coke oven smart manufacturing concerns four types ™of heavy-duty vehicles: 3 coke transfer trams, 3 cokεe guides, 3 coal chargers and 3 coke pushers. Except the coal chargers, all other ☆three types of vehicles need to be installed with wireless ↓devices for network coverage. The four-car linkage and sharing of monitoring vid♣eos and images are realized through wireless transmission. Th'e control authority of the tram is released to the coke guide, and the operation $of the tram is controlled from the coke guide to downsize staffs and imπprove efficiency.

 

II. System Architecture

 


 

 

 

IV. System Application Requirements

Ø  Dual-channel wireless is required, one channel for transmitting control signals an¶d the other for transmitting video signals;

Ø  Control data and video data should not conflict with each other or seize bandwidth  resources;

Ø  The field strength of control signal at each point in the covered area shou∞ld be ≥-65dB, with a packet loss rate of ≤5‰ and a delay of < 100ms;

Ø  A wireless average bandwidth of ≥ 20M is required for video signal, so as to suppo₩rt the simultaneous transmission of 8 channels of 720P video;

Ø  The wireless roaming time of video signal and control signal should be ≤ 50ms;↕

Ø  Since the field wireless environment is complex, the equipment should have solid anti-♥interference ability;

Ø  On-site outdoor installation requires wireless AP to have good sei smic resistance and IP67 protection level;

VI. Solution

In this solution, a Hirschmann layer-3 switch GRS1042 is deploye‌d in 1# coal tower for video transmission, so as to  realize the connection with H3C switches of 2# coal tower and coke oven control ¶center, and an H3C switch is deployed for transmission of control signals;

According to the investigation of the site environment, the site is divided into three area's: coke pusher area, coke guide area and tram area. To this end, hierarchλical design is applied to solve the site occlusion. 4 wireless A₹Ps are deployed along the tram track in the tram area, which are covered by Hirschmann§ directional antenna; since the coke guide area is relatively open, 1# coal to×wer, 1# end platform, 2# coal tower, 2# end platform and intermediate Overhaul access a♥re covered by Hirschmann omnidirectional antenna; 4 wireless APs are  deployed along the coke pusher track in the coke pushing area, which are covered by Hi♣rschmann  directional antenna. All AP points are laid with 8-core optical fib→ers to connect with 1# coal tower, so as to lay a foundation πfor dual channels.

All Hirschmann wireless devices are equipped with 'dual channels, namely, two groups of WLAN and two groups of LAN ports. Thro×ugh reasonable configuration, WLAN1 of the wireless device, corresponding ±to the LAN1 port, transmits control signals to the H3C switch of 1# coal towδer; WLAN2 of wireless device, corresponding to the LAN2 port, transmits video signals to the Hi≈rschmann GRS1042 switch of 1# coal tower, and the Hirschmann switch is subjected to a seπries of optimized configurations to communicate with t←he coke oven control center. Through the QoS of wireless AP and switch, cont rol data and video data will not seize the same limited bandwidth resources.


 

 

u     VIII. Project Acceptance Test 

During the project acceptance stage, Hirschmann's wireless transmission is stab le with a performance beyond the user's expectation, getting ahead of other proje☆cts in the industry and reaching top level of the industry. In this project, €the packet loss rate of control signal is < 2‰, and the te∏sted average wireless bandwidth of video signal transmission is 30M.

II. System Architecture

 

(1) Schematic diagram of field wireless device deployment

 

Coke guide track (up)

                       
   

Tram 

 
 

Tram 

 
 

Coke guide 

 
 

Coke guide 

 
   

Tram 

 
         

Coke guide 

 
 
 

 


 


Tram track (down) 


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Overhaul access 


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文(wén)本框: End platform 2文(wén)本框: End platform 1             ₹            &nb≠sp;        £;        &‌nbsp;         ≤;          ↑;               ®            Ω;             &n♠bsp;          &←nbsp;                         ♠;               &‍nbsp;              &nbs&p;        €     

 

Coke oven         Ω         ♦           ×;         ☆              &nb♠sp;           &n bsp;            &n§bsp;        →;              &n'bsp;               &nb≈sp;        &n‌bsp;          &n∏bsp;            &n↑bsp;             &nbs≠p;      

 

 

           
 
 
   
     
 

 


Coke pusher

Coke pusher

Coke pusher

 

Coke pusher track

 
 

 

 

 


Wireless AP            &nb₽sp;             &nbβsp;        On-board Client